US
METRIC
AD60
KEY SPECS
- Engine Model Cat® C27
- Gross Power - SAE J1995 600kW
- Gross Power - VR Engine - SAE J1995 600kW
OVERVIEW
BENEFITS
-
VERTICALLY INTEGRATED POWERTRAIN
- Combines the advantages of direct drive and converter drive to achieve high component reliability and maximum output performance.
-
PROVEN RETARDING SYSTEM
- Oil-cooled multiple disc brakes on all four wheels provide exceptional braking and retarding.
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DESIGNED FOR COMFORT
- The integral, sound-suppressed cab gives the operator a comfortable and safe working environment.
FEATURES AT A GLANCE
Power Train - Engine
The Cat C27 Ventilation Reduction (VR) engine achieves emissions equivalent to U.S. EPA Tier 2 and EU Stage ll. It delivers higher power and greater durability for maximum hauling performance in the most demanding mining applications. Complete system integration of the engine and transmission optimizes performance and efficiency.
The 21.8 percent power increase over previous models provides unequalled lugging force during acceleration and less down-shifting on grade. Improved software and updates in engine technology further improve transmission shifting and decrease fuel consumption.
Air-to-air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions.
The electronically controlled unit injection fuel system senses operating conditions and regulates fuel delivery for optimum fuel efficiency. The proven high-pressure fuel system provides improved response times and more efficient fuel burn with lower emissions and less smoke.
ECM utilizes advanced engine management software to monitor, control and protect the engine utilizing self-diagnosing electronic sensors. The computerized system senses operating conditions and power requirements and adjusts engine for peak performance and most efficient operation at all times.
Caterpillar designed one-piece cast iron block provides maximum strength and durability. Two-piece articulated pistons with forged steel crowns are designed to withstand higher cylinder pressure.
Power Train - Transmission
The Cat mechanical drive power train and power shift transmission provide unmatched operating efficiency and control on steep grades, in poor underfoot conditions, and on haul roads and drives with high rolling resistance.
The Cat seven-speed planetary power shift transmission is matched with the direct-injection C27 engine to deliver constant power over a wide range of operating speeds. Individual clutch modulation provides smooth clutch engagements to optimize performance and extend clutch life.
Combines maximum rimpull and cushioned shifting of torque converter drive with the efficiency and performance of direct drive. When engaged, lock-up provides superior power train efficiency by delivering more power to the wheels.
Quickly releases and re-engages to reduce power train torque loads for smoother shifting, long life and a more comfortable ride.
Increases cooling capacity in the transmission oil circuit to ensure optimal performance on long, uphill loaded hauls.
Engine/Power Train Integration
Electronically integrates machine computer systems to optimize overall power train performance, increase reliability and component life, and reduce operating costs.
- Controlled Throttle Shifting - Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life.
- Economy Shift Mode - Decreases fuel consumption, lowers noise levels and potentially longer engine life.
- Directional Shift Management - Regulates engine speed to prevent damage caused by high speed directional changes.
- Body-up Shift Inhibitor - Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.
- An unsafe engine speed is reached.
- The ARC on/off switch is in the ON position or the OFF position.
- The throttle is being depressed by the operator. If the transmission is in top gear, the lockup clutch is deactivated in order to protect the engine against an engine overspeed condition.
Cat Brake System
The Cat oil-cooled braking system delivers reliable performance and control in the most extreme underground mining conditions. The integrated system combines the service, secondary, parking brake and retarding functions in the same robust system for optimum braking efficiency.
Four-wheel, forced oil-cooled, multiple disc service brakes are continuously cooled by a water-to-oil heat exchangers for non-fade braking and retarding performance. They are also completely enclosed to prevent contamination and reduce maintenance.
Electronically controls retarding on grade to maintain optimum engine RPM and oil cooling. Additional braking may be applied using the manual retarder or the brake pedal. ARC also allows the operator to maintain optimum engine speeds for faster downhill hauls and greater productivity. The ARC automatically activates when engine speed exceeds factory preset levels.
Automatic brake modulation offers a smoother ride and greater control, allowing the operator to concentrate on driving.
Operator Comfort
The AD60 operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers, switches and gauges are positioned to maximize productivity and minimize operator fatigue.
Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from vibration for a more comfortable ride.
Standard sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working environment with fresh, pressurized, temperature-controlled air circulation.
Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Designed to minimize vertical and lateral motion of the operator. Thick cushions reduce pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.
Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels. Displays are backlit for easy viewing.
Truck Body Systems
Cat truck bodies are designed for optimal strength, capacity, durability and low cost per ton.
Caterpillar has two body styles to meet your application:
- Dump Body
- Ejector Body
Structures
The frame uses box-section design with stiff frame beams to resist twisting forces giving it a longer structural life.
This system provides steering and oscillation and enables the truck to maintain all wheel ground contact in rough terrain.
Serviceability
Easy access to daily service points allows convenient servicing to tanks, filters, lubrication points, compartment drains and sight gauges for quick fluid level checks. Electric fuel priming capability and remote mounted fuel filters to save time during maintenance operations.
Electronic control system enables quick diagnosis of engine conditions and effective maintenance and repairs utilizing the Cat ET Service Tool.
S·O·SSM helps avoid minor repairs becoming major ones. Sample point adaptors fitted standard to machine.
Makes fluid level checks quick and easy. These include the hydraulic, transmission and coolant reservoirs.
Customer Support
Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs. They offer 24/7 product support via a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.
Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers offer a wide range of service plans that will maximize return on your investment, including:
- Preventive Maintenance Programs
- Diagnostic Programs, such as Scheduled Oil Sampling and Technical Analysis
- Rebuild and Reman Options
- Customer Support Agreements
Safety
Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.
A secondary engine shutoff switch is located at ground level.
Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.
Four corner oil-cooled braking system provides excellent control. The service brakes and retarding system are actuated by modulated hydraulic pressure, while the parking brake function is spring applied and hydraulic released. This system assures braking in the event of loss of hydraulic pressure.
The Operator Present System helps to protect the machine and operator from uncontrolled movements. The system automatically engages the parking brake, neutralizes the steering, implement and transmission control, and shuts down the engine in the event operator fails to apply the park brake prior to exiting the cab. The engine shutdown configuration can be changed by your Cat dealer using the Cat ET service tool.
Anti-skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, excellent visibility, suspension seat, passenger/training seat, inertia reel retractable belts, steering frame lock, rear window guard, body retaining pins, automatic retarder control, exhaust heat shielding and firewall fitted standard, hitch hydraulic hoses - burst protection sleeves fitted, tailgate retaining pins (ejector body), alternate exit via windows, ground level compartment sight glasses, hot and cold side of engine.
For more complete information on safety, please visit www.cat.com/safety.
SPECIFICATIONS
- Engine Model Cat® C27
- Gross Power - SAE J1995 600kW
- Gross Power - VR Engine - SAE J1995 600kW
- Bore 137.2mm
- Stroke 152.4mm
- Displacement 27l
- Note (1) Power ratings apply at a rated speed of 2,000 rpm when tested under the reference conditions for the specified standard.
- Note (2) Ratings based on SAE J1995 standard air conditions of 25° C (77° F) and 100 kPa (29.61 Hg) barometer. Power based on fuel having API gravity of 35 at 16° C (60° F) and an LHV of 42 780 kJ/kg (18,390 BTU/lb) when engine used at 30° C (86° F).
- Note (3) Engine derate will commence at an altitude of 557 m (1,827 ft).
- Note (4) Emissions are equivalent to U.S. EPA Tier 2/EU Stage II.
- Rated Power 2000r/min
- Nominal Payload Capacity 60000kg
- Body Capacities 26.9-36.6 m³ (35.2-47.9 yd³)
- Gross Machine Operating Mass 112000kg
- Empty 51200kg
- Empty - Front Axle 36096kg
- Empty - Rear Axle 15104kg
- Loaded 112000kg
- Loaded - Front Axle 56000kg
- Loaded - Rear Axle 56000kg
- Empty - Front Axle 70.50%
- Empty - Rear Axle 29.50%
- Loaded - Front Axle 50.00%
- Loaded - Rear Axle 50.00%
- Forward - 1 6km/h
- Forward - 2 9km/h
- Forward - 3 12.5km/h
- Forward - 4 17km/h
- Forward - 5 23km/h
- Forward - 6 32km/h
- Forward - 7 42.5km/h
- Reverse - 1 7km/h
- Note Maximum travel speeds with standard 35 × 65 R33 tires.
- Differential Ratio 3.46:1
- Final Drive Ratio 5.5:1
- Total Reduction Ratio 19.04:1
- Raise 12s
- Lower 24s
- Total Cycle Time 36s
- Dump Body - 1 - Standard 26.9m³
- Dump Body - 2 32.6m³
- Dump Body - 3 33.8m³
- Dump Body - 4 36.6m³
- Ejector Body - 1 26.9m³
- Ejector Body - 2 29.4m³
- Note Heaped SAE 2:1.
- Outside Clearance Radius 10005mm
- Inside Turn Radius 5540mm
- Frame Oscillation 10°
- Articulation Angle 42.5°
- Engine Crankcase - With Filter 99l
- Transmission 53l
- Hydraulic Tank 258l
- Cooling System 138l
- Front Differential and Final Drives 138l
- Rear Differential and Final Drives 138l
- Fuel Tank 856l
- Tire Size 35 × 65 R33
- Standards ROPS/FOPS Certified Cab
PRODUCT BROCHURES AND MORE ARE READY TO DOWNLOAD!
Caterpillar product brochures and other informational documents are available for your growing business.